XTraining. A digital twin that builds expert operators.
Digital twins of your plant's operating screens (HMI) and process logic. Operators train on startups, failures and emergencies while AI measures their response, risk analysis and applied knowledge.
A senior operator's experience can't be learned from a slide deck.
A process plant has hundreds of screens and thousands of variables. New operators learn on shift, on the live process, and every mistake costs operational continuity.
XTraining moves that learning curve to a simulator that mirrors your HMI, where mistakes cost nothing.
From your process documents to an assessed operator.
Editor
Your team builds screens, process logic and training scenarios with XTraining Editor.
Operator
Operators train on the digital twin, on site or remotely.
AI
Every action is logged and analyzed: timing, sequences and critical decisions.
Operational profile
Individual gaps and a recommended training plan, in real-time reports.
Operational continuity, fewer incidents, faster onboarding.
Designed as a training layer on top of the HMI: it complements a high-fidelity simulator where one exists and replaces it where one doesn't.
- Training ahead of a plant startup
- Failure scenarios you can't practice on the live plant
- Reports on PC, tablet and mobile
Industrial pilot at Arauco Pulp.
XTraining is already installed in Arauco's pulp area in Chile, with operators training on recovery boiler screens. Arauco was already a Qualitat client for VR safety training.
Frequently asked questions
How is it different from a traditional OTS?
A high-fidelity operator training simulator (OTS) models the full process physics and typically takes a long time and a large budget to build. XTraining focuses on operator competencies on the HMI, is faster to build and adds AI-powered assessment.
Which industries do you serve?
Pulp and paper, mining (crushing, concentrators), energy and any process run from a control room.
Who builds the screens?
Our team or yours, using XTraining Editor. We're adding AI to generate screens directly from process and control documentation.
Let's talk about your next plant startup.
We'll show you XTraining running a process similar to yours.